Effect of manufacturing processes on contact resistance characteristics of metallic bipolar plates in PEM fuel cells

Cabir Turan, Ömer Necati Cora, Muammer Koç

Research output: Contribution to journalArticle

35 Citations (Scopus)

Abstract

In this study, metallic bipolar plate (BPP) samples manufactured with stamping and hydroforming under different process conditions were tested for their electrical contact resistance characteristics to reveal the effect of manufacturing type and conditions. Punch speed and force in stamping, and pressure and pressure rate in hydroforming were selected as variable process parameters. In addition, two different channel sizes were tested to expose the effect of BPP micro-channel geometry and its consequences on the contact resistance. As a general conclusion, stamped BPPs showed higher contact conductivity than the hydroformed BPPs. Moreover, pressure in hydroforming and geometry had significant effects on the contact resistance behavior of BPPs. Short term corrosion exposure was found to decrease the contact resistance of bipolar plates. Results also indicated that contact resistance values of uncoated stainless steel BPPs are significantly higher than the respective target set by U.S. Department of Energy. Conforming to literature, proper coating or surface treatments are necessary to satisfy the requirements.

Original languageEnglish
Pages (from-to)12370-12380
Number of pages11
JournalInternational Journal of Hydrogen Energy
Volume36
Issue number19
DOIs
Publication statusPublished - Sep 2011
Externally publishedYes

Fingerprint

Contact resistance
contact resistance
fuel cells
hydroforming
Fuel cells
manufacturing
stamping
Stamping
punches
Geometry
geometry
surface treatment
Surface treatment
stainless steels
corrosion
Stainless steel
Corrosion
coatings
Coatings
conductivity

Keywords

  • Contact resistance
  • Hydroforming
  • Metallic bipolar plates
  • Micro-channel
  • PEMFC
  • Stamping

ASJC Scopus subject areas

  • Renewable Energy, Sustainability and the Environment
  • Fuel Technology
  • Condensed Matter Physics
  • Energy Engineering and Power Technology

Cite this

Effect of manufacturing processes on contact resistance characteristics of metallic bipolar plates in PEM fuel cells. / Turan, Cabir; Cora, Ömer Necati; Koç, Muammer.

In: International Journal of Hydrogen Energy, Vol. 36, No. 19, 09.2011, p. 12370-12380.

Research output: Contribution to journalArticle

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